Handbook on Production, Recycling of Lithium Ion and Lead-Acid Batteries (with Manufacturing Process, Machinery Equipment Details & Plant Layout)
(ProNewsReport Editorial):- Delhi, India Jun 2, 2022 (Issuewire.com) – You will understand the full concept of the Battery Industry with the help of a book. To know more about lithium-ion and lead-acid batteries, there are some important aspects such as production, recycling, etc. The information mentioned in the book will be helpful for startups planning to start new manufacturing units, who want to expand their existing business areas in the lithium-ion or lead-acid battery Manufacturing or recycling industry, or who are already running either of these businesses.
This Handbook on Production, Recycling of Lithium-Ion and Lead-Acid Batteries (with Manufacturing Process, Machinery Equipment Details & Plant Layout) provides valuable information on all necessary aspects related to lithium-ion and lead-acid battery industries that we are explaining here. So, stay tuned till the end to get the most information and details on how to buy the book.
It also includes a process flow diagram (PFD) for both types of batteries which is useful for any company which wants to set up a new plant or expand its current operations. All details like machinery equipment required, plant layout, raw materials used, etc. have been included in it so that it can be used by companies while starting up their own plants.
Apart from process flow diagrams, an overview of complete recycling processes has also been given in detail. Also, a brief history of the evolution of each type has been provided along with its present status across different countries. It will be very useful for anyone interested in knowing more about lithium-ion and lead-acid battery industries.
India is one of the world’s largest battery manufacturers. Furthermore, there is an increase in global demand for batteries, and Indian battery producers are preparing to satisfy this need. The Indian battery sector has grown by 25% year over year and is expected to increase even more in the future. Batteries, such as Sealed Maintenance Free (SMF), lead-acid, or lithium-ion batteries, now power virtually everything else in the world.
The Future of Recycling of Batteries in India:
India, the world’s second-largest producer of electronic goods, has an estimated stockpile of about 500 million lithium-ion and lead-acid batteries that are discarded annually. Despite the existence of stringent laws to promote and encourage battery recycling in India, less than 5% of all discarded batteries are being recycled currently. A large percentage of these recyclable batteries are ending up in landfills due to the lack of proper collection and recycling facilities across the country.
Recycling batteries should be a major priority in India, given the country’s growing e-waste problem and the fact that consumers have been slow to adapt to new battery technologies such as lithium-ion batteries.
Future of recycling of Lithium-Ion Battery in India:
In the coming years, India’s commitment to the shift from fossil fuel-based vehicles to electric vehicles (EVs) will dramatically raise the demand for batteries. Among the several extant battery technologies, the lithium-ion battery (LiB) is now the most suited alternative.
Although there are many different types of LiB batteries, the majority of electric vehicles use lithium nickel manganese cobalt (LNMC) and lithium iron phosphate (LFP) batteries. These batteries have a shelf life of eight to ten years, but once their energy-generating capability falls below 80%, they are no longer suitable for electric vehicles. These batteries, on the other hand, can still be employed in stationary applications such as renewable energy storage and other stationary applications.
In India, roughly 0.4 GWh LiBs were available for recycling in 2020, according to reports. By 2030, it is predicted that the total volume of retired LiBs (straight from EVs and after second-use applications) would be roughly 70 GWh. With proper recycling treatment, around 90% of these can be recovered.
Valuable metals like cobalt, nickel, manganese, lithium, graphite, and aluminum can be recovered up to 90% with current recycling technology. These account for roughly 50-60% of the entire battery cost, with cobalt being the most costly.
Some topics covered in this handbook:-
2.1. Lithium-Ion Battery Electrochemistry and Function
2.1.1. Anode and Cathode Material Consideration
2.1.2. Cylindrical vs Prismatic Cell Design Tradeoffs
3.1. The Lead-Acid Segment Expected to Dominate
3.2. Asia-Pacific to Dominate the Industrial Battery Market
4.2. Deficiencies of Present Lithium-Ion Batteries and
4.3. Li-Ion Batteries are Amazing Energy Storage Devices
4.4. The Future of Li-Ion Energy Storage
5.3. Future Trends in Battery Technology
6.4.4. Cells Couples and Reaction Mechanisms
6.5. Characteristics of Lithium Primary Batteries
6.6. Safety and Handling of Lithium Batteries
6.61. Factors Affecting Safety and Handling
6.8. Lithium/Sulfur Dioxide (Li/SO2) Batteries
6.9. Cell and Battery Types and Sizes
6.10.Use and Handling of Li/SO2 Cells and Batteries-
6.12. Lithium/Thionyl Chloride (Li/SOCl2) Batteries
6.12.4. Li/SOCl2 Cells, Flat or Disk-Type
7.16. Transmission and Distribution Infrastructure Services
8.6. Lithium-ion Battery Pack Assembly Line Making Machine
9.2. Refurbishing, Repurposing, and Second Life
9.6.1. Filter Press-Removal of the Black Mass
9.6.2. Filter Press-Removal of the Lithium Carbonate
9.7. Evaporation and Heated Tank System
10.2.2. Hydrogen Evolution and Half-Cell Test
10.4. Aluminium-Air Battery: Discovery, Commercial Alloys, and State of The Art
11.6. The Shelf Life is influenced by Temperature,
13.2.2. Typical Commercially Available Battery Units
13.2.3. Use Pattern of Lead-Acid Batteries
13.3. Nonautomobile Applications of Lead-Acid Batteries
13.3.1. Stationary Applications of Lead-Acid Batteries
13.3.2. Standby Applications of Lead-Acid Batteries
13.4. Automobile Applications of Lead-Acid Batteries
13.4.2. Electric and Hybrid Electric Vehicle Applications
14.2.1. Porosity, Pore Size, and Pore Shape
14.4. Separator Structure Design and Fabrication
14.5. Effects of Material Composition, Morphology, and
Synthesis Conditions on Battery Performance
14.5.1. Antimony Poisoning and Water Loss
14.6. Effect of Battery Operating Conditions on
16.1.1. Historical Background of Battery Breaking
16.1.3. Battery Breaking: Potential Sources of
16.3.2 Lead Refining: Potential Sources of
16.5.1. Battery Cutting Machines / Battery Breakers
17.3. Types of Cells and Batteries
17.6.4. Comparative Discharge Curves–Size Effect
Upon Heavy Duty Zinc-chloride Batteries
17.7.1. Flat-Pack Zinc/Manganese Dioxide P-80 Battery
17.9. Types and Sizes of Available Cells and Batteries
18.5. Energy Issues: Production and Charging
18.5.1. Source Of Energy for Production
18.7.3. Design for Recycling and Re-Use
Standards and Safety Testing Organisations
Nickel Metal Hydride Battery Standards
Military Standards for Batteries, Software,
Battery Recycling and Disposal Standards
22.3.1. Module 1: Bottom Tab Welding System
22.3.5. Module 5: Top Tab Welding and Taping System
22.5. Machine Vision Approach and Implementation
22.5.1. Part Serial Number / Bar Code Tracking
22.8.2. Hibar Resistance Welding Module Validation
22.8.4. Hibar Sealant Dispensing Module Validation
22.8.5. Hibar Electrolyte Filling Module Validation
22.8.6. Hibar Electrolyte Filling System Performance Validation
22.8.7. Hibar Top Tab Welding and Taping Module Validation
Battery Automatic Plate Pasting Machine
Vacuum Drying Oven for Lithium-Ion Battery
Battery Breaking and Separation Ds Systems
Battery Cell Spot Welding Machine
Semi-Auto Grooving Machine for Cylindrical Cell
Electric Battery Lead Melting Furnace
The global battery market was worth USD 108.4 billion and is predicted to increase at a CAGR of 14.1%. The increasing demand for automotive applications is responsible for the market’s rise. The rising global popularity of consumer electronics is expected to increase the use of lithium-ion batteries as a product category.
Portable electronics, such as LCD displays, smartphones, tablets, and wearable devices like fitness bands, are in high demand, increasing market growth. Because of technical developments in terms of increased efficiency, cost-effectiveness, and product innovation, the market is predicted to rise significantly. Battery demand is likely to be driven by strict emission requirements imposed by government agencies in industrialized countries such as the United States and the United Kingdom, as well as an increasing focus on fuel efficiency.
The Demand for Lithium-Ion batteries is predicted to increase by more than 500 percent in the future. Many predictions suggest that demand will outpace supply, virtually assuring a price increase. All of the businesses in this field have unique opportunities to invest in the future of energy storage and transportation.
The global lithium-ion battery market size was valued at USD 53.6 billion and is expected to grow at a compound annual growth rate (CAGR) of 19.0%. The market’s expansion can be ascribed to the rising demand for lithium-ion batteries in electric vehicles (EVs) and grid storage since they provide high-energy density and lightweight solutions. The market size is expected to grow due to an increase in the registration of electric vehicles.
The global lead-acid battery industry is growing significantly across the globe and it is likely to register a CAGR of 5.2% during the forecast period. Growing SLI applications in the automobile sector, an increase in renewable energy output, and rising demand for energy storage devices are some of the causes driving up demand for lead-acid batteries.
As the telecom industry expands in nations like the United States, Brazil, India, and the United Kingdom, there is a growing demand for UPS systems as a backup power source, resulting in higher usage of lead-acid batteries as a cost-effective energy source.
The book covers a wide range of topics connected to Batteries, as well as their manufacturing processes. It also includes contact information for machinery suppliers, as well as images of equipment.
A complete guide on Production, Recycling of Lithium-Ion and Lead-Acid Batteries manufacture and entrepreneurship. This book serves as a one-stop-shop for everything you need to know about the battery manufacturing industry, which is ripe with opportunities for manufacturers, merchants, and entrepreneurs. This is the only book that covers the Production, Recycling of Lithium-Ion and Lead-Acid Batteries in depth. From concept through equipment procurement, it is a veritable feast of how-to information.
So, order it now before it goes out of stock.
About Niir Project Consultancy Services (NPCS)
NPCS provides reliable consultancy services worldwide and has been excelling in its expertise in a wide range of services. NPCS also published a monthly magazine Entrepreneur India since 1995. Which is widely read by Entrepreneurs, businessmen, etc. The services include investment opportunities, technology transfers, pre-feasibility study, business plan, new project identification, project feasibility, identification of profitable industrial project opportunities, thorough analysis of the project, plan of all resources & details on capital and operational costs, economic feasibility study of the project, profile analysis, preparation of project profiles / pre-investment studies, market surveys/studies, preparation of techno-economic feasibility reports, funding analysis, market potential study, identification and section of plant /process/equipment, general guidance, technical and commercial counseling for setting up new business.
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